hookah-shisha.com – In the premium shisha market, only one type of charcoal consistently meets the expectations of lounge owners, wholesalers, and hookah enthusiasts in Europe and the Middle East: coconut shell charcoal. Unlike traditional wood or quick-light charcoals, it offers a cleaner burn, longer heat duration, and a flavor-neutral profile ideal for premium tobacco. But how does this charcoal come to life? Let us take you on a complete journey — from coconut shell to charcoal — and show you why Bintang Briquettes is the trusted name for luxury-grade briquettes.
🌴 The Origin: A Sustainable Resource from Nature
Indonesia is one of the world’s top coconut-producing nations. Each year, it produces more than 20 billion coconuts, resulting in an abundant supply of coconut shells as a byproduct. Traditionally considered agricultural waste, these shells have become a valuable raw material in the production of eco-friendly charcoal.
At Bintang Briquettes, we view every coconut shell not as waste, but as the beginning of a clean energy story. Using these shells not only reduces agricultural byproduct pollution but also supports the circular economy. Our entire production system is built around sustainable sourcing, empowering local coconut farmers and communities while minimizing our environmental footprint.
🔥 The Process: Coconut Shell to Charcoal
The transformation from coconut shell to charcoal is a multi-stage, carefully controlled process that preserves carbon content, density, and purity — essential qualities for world-class hookah charcoal.
1. Collection & Sorting
We begin by sourcing dried, matured coconut shells from various regions in Indonesia. These shells are sorted manually to ensure only the cleanest and hardest shells are selected — critical for producing dense, smokeless charcoal.
2. Carbonization
The shells are then carbonized in kilns through a process called pyrolysis — heating the shells in a low-oxygen environment. This step removes volatile compounds and transforms the shells into raw coconut charcoal. Controlled carbonization ensures a consistent black color, hardness, and high fixed carbon level.
✅ Result: Carbon content above 75%, moisture below 5%, and volatile matter controlled under 15% — perfect for briquetting.
3. Grinding & Sieving
Once carbonized, the charcoal is ground into a fine powder and passed through mesh screens to ensure uniform granule size. Uniformity is critical for consistent compression and burning behavior.
4. Mixing with Natural Binders
The powdered charcoal is then mixed with natural tapioca starch (commonly used in food-grade applications) as a binder. We do not use any chemical binders or fillers — a key selling point for buyers in Germany, Saudi Arabia, and other markets with strict quality controls.
5. Briquetting & Molding
Next, the mixture is pressed into molds using hydraulic or mechanical presses to create desired shapes:
- Cube (25x25x25mm) – Most popular for shisha lounges
- Hexagonal or Finger – Common in Middle Eastern cafes
- Custom molds – Available upon request for private labels
Our compression techniques ensure high density, no cracks, and slow, even burning.
6. Drying & Quality Control
The shaped briquettes are then oven-dried at controlled temperatures to reduce moisture content below 5%. After drying, each batch is tested for:
- Burning time
- Ash percentage
- Spark test
- Hardness/durability
7. Packing & Export
Once we approve them, our team packs the briquettes into custom-designed inner boxes (1 kg, 2 kg, or 3 kg), followed by master cartons (10–20 kg). We include moisture-absorbing silica gel and detailed labeling in every package, and we can also print the buyer’s brand if requested.
🌐 Why Importers in Europe & the Middle East Choose Coconut Shell Charcoal
✅ Superior Heat Management
Coconut charcoal burns for 80–120 minutes, providing stable heat that is ideal for long shisha sessions — with no need for frequent coal changes.
✅ Low Ash Content (<3%)
This allows for less mess, especially in luxury lounges where cleanliness and consistency are important.
✅ Flavor Preservation
Coconut shell charcoal is odorless and tasteless, which means it does not interfere with the flavor profile of premium tobaccos like Al Fakher, Starbuzz, or Adalya.
✅ Safe and Spark-Free
No crackling, popping, or sparking — creating a safe and smooth experience for both commercial and home use.
✅ Environmentally Friendly
It’s made from waste, not wood — helping prevent deforestation while also reducing carbon emissions.
🏢 Bintang Briquettes: Your Trusted Supplier from Indonesia Coconut Shell to Charcoal
As a leading manufacturer and exporter of premium coconut shell charcoal, Bintang Briquettes provides everything international buyers need:
✔️ Production Capacity
With multiple production units and trained teams, we can supply up to 300 tons/month, suitable for both wholesale and container-scale exports.
✔️ Private Label & Custom Packaging
We provide:
- Custom-printed inner boxes
- Label design assistance
- Multilingual packaging (Arabic, German, French, etc.)
✔️ Full Export Support
We handle:
- Shipping & container booking
- Legal documentation (COO, MSDS, Packing List, Invoice)
- SGS lab test reports upon request
- CIF, FOB, and CNF incoterms
✔️ Experience in Key Markets
We have shipped to:
- 🇩🇪 Germany (Frankfurt, Hamburg)
- 🇸🇦 Saudi Arabia (Jeddah, Riyadh)
- 🇳🇱 Netherlands
- 🇹🇷 Turkey
- 🇦🇪 United Arab Emirates (Dubai, Abu Dhabi)
- 🇫🇷 France & Belgium
- 🇶🇦 Qatar & Kuwait
Our buyers range from importers, distributors, hookah brands, to lounge owners who trust our consistency, responsiveness, and product quality.
📊 Technical Specifications Coconut Shell to Charcoal
Parameter | Value |
---|---|
Raw Material | 100% Coconut Shell |
Shape | Cube / Hexagonal / Finger |
Fixed Carbon | ≥ 75% |
Moisture | ≤ 5% |
Ash Content | ≤ 2.5% |
Burning Time | 90–120 minutes |
Odor & Smoke | Odorless, smokeless |
Compression Strength | High, no cracks |
Packaging | Customizable |
💼 How to Partner with Us
If you are a distributor, importer, wholesaler, or brand owner in the shisha charcoal industry, we’re ready to collaborate. Here’s how to start:
- Request a Quotation or Sample – Let us know your preferred shape, quantity, and destination port.
- Approve Specification & Packaging – We’ll send a mockup for your box design if needed.
- Place Order – We arrange production, packing, and shipping.
- Ongoing Support – We stay in touch post-shipment for any re-orders or adjustments.
📦 Minimum Order: 1 x 20-ft container (approx. 18 tons)
🎯 Lead Time: 7–14 working days after payment confirmation
📞 Let’s Talk Business
Take your brand and supply chain to the next level with high-quality, sustainable, and reliable coconut shell charcoal.
📧 Email: sales@bintangbriquettes.com
📱 WhatsApp: +62 859-3481-2012
🌐 Website: www.bintangbriquettes.com